Epoxy.com Product #1009

Self Leveling Polymer Modified Cement

EPOXY.COM PRODUCT #1009 Repair Mortar is a polymer modified cement-based topping. It is ideal for leveling and or resurfacing distressed, rough and/or uneven concrete floors. It is easy to use. Add potable water at the jobsite.

ADVANTAGES

Self Levels
Excellent compressive and bond strengths
Normal set time, with early and continued strength gains past 28 days
Ready for light traffic after 3 hours; return to service in 24 hours
Highly Durable
Single component Polymer modified Cement Based Product
Easy Mixing and Placement
High slump (highly fluid) - facilitates easy placement by hand or pump
Resistant to cracking
Resists gouging from normal construction activities.
Strip forms one day after placement

WHERE TO USE

Interior or Exterior concrete floors
Food and Beverage plants
Elevated Concrete Slabs
Parking Decks
Utility, Water, Waste Water, and Pulp and Paper plants

PHYSICAL PROPERTIES		1day	7day	28days
Compressive Strength	ASTM C 109 (Mod)	2100 psi (14 MPa		6000 psi (41 MPa)
Flexural Strength	ASTM C 293		1000 psi (7 MPa)
Bond Strength	ASTM C882 modified		1750 psi (12 MPa)
Tensile Strength	ASTM C190		850 psi (5.8 MPa)
Set Time @ 75°F	Gillmore Needle ASTM C266	Initial: 1 hr 20 min	Final: 2 hrs

SURFACE PREPARATION

Substrate must be sound, fully cured, clean and free of oil, coating, dust and/or other foreign matter that may act as a bond breaker. Remove all broken pieces, weak, and/or loose material. Use mechanical methods of surface preparation such as abrasive blasting, shotblasting, or hydroblasting to obtain adequate surface preparation. Profile surface must be a minimum of CSP5 in accordance with ICRI No. 03732.

APPLICATION

Dilute Epoxy.com Product # 825 Primer 1:1 with potable water. Apply a thin film of diluted primer to the properly prepared substrate using a push broom. One gallon of diluted Primer will cover approximately 250-300 sf. Do not allow to puddle. PRIMER must be tacky before the application of Product #1009. If the concrete is very porous 2 coats of primer may be needed.

Mixing: Add to potable water to EPOXY.COM PRODUCT #1009 at a rate of 4 qts (3.8L) to a 50 lb bag of EPOXY.COM PRODUCT #1009. Always add the Product #1009 to the water, not the water to the EPOXY.COM PRODUCT #1009. Use normal mechanical mixers appropriate for mixing concrete with coarse aggregate. Mix EPOXY.COM PRODUCT #1009 with measured water for 3-5 minutes.

Placing: Pour the product over the prepared substrate or pump it through a suitable pump to the desired thickness. The minimum thickness is ¼ inch. EPOXY.COM PRODUCT #1009 will seek its own level in approximately 15 minutes at 75°F (23°C). For hard to reach areas and touch up use a spreader or come-along. For thick pours EPOXY.COM PRODUCT #1009 may be extended by adding 25 lbs (11.3KG)of clean 3/8 (6mm) inch gravel. Adding Aggregate will impede the flow. A small amount of water can be added to help this, but do not exceed an addition ¼ qt of additional water when adding gravel. Leave gravel extended material ¼ inch low, allow to cure for 24 hours, then recap with a non-gravel filled cap.

Note: To avoid reflective cracking always cut or form joints in topping directly over the joints and/cracks in the substrate.

Cleanup: Clean tools and application equipment immediately after use with water before the Epoxy.com Product #1009 Hardens. Remove hardened Epoxy.com Product #1009 with abrasive cleaning.

Curing: Keep moist for three days in conditions of high Temperatures (>85°F), high wind or low humidity. Protect from direct sunlight in high temperature environments. Do NOT use solvent base curing compounds. To seal use an appropriate sealing compound like –Epoxy.com Product #223

For Best Results

Precondition these materials to approximately 70° F (21°C) for 24 hours before using.
Conduct a 10 by 10 ft test application to become familiar with the product characteristics and to verify the ultimate appearance.
Do not apply over fresh, plastic concrete.
To ensure proper bond apply primer to mechanically prepared substrate before applying.
Do not over water. Do not use in continuously wet or moist environments.
Proper application is the responsibility of the user.
Recommendations by Epoxy.com personnel are just that, recommendations only.
Final field verification of the suitability of the product is the responsibility of the consumer.

PACKAGING

EPOXY.COM PRODUCT #1009 is packaged in 50 lb. (22.7 Kilo) bags. Each bag yields approximately .5 cubic feet when mixed 1 bag of Product #1009 with 8 lbs. (4 quarts) of potable water.

LIMITATIONS

Do not apply below 40°F (7.2°C) surface temperature
Use in thicknesses greater than 1/4 inch
Protect fresh concrete from rain and freezing
Do not use to repair horizontal areas as an overlay where the surface would remain unrestrained during cure

Shelf Life: 1 year when properly stored.

Storage: Keep in closed containers. Store in a clean Dry area, with temperatures between 50 and 90 degrees F (10 and 32 degrees C.)

CAUTION

WARNING! CONTAINS FREE SILICA & PORTLAND CEMENT. DO NOT BREATHE DUST. May cause delayed lung injury (silicosis). Follow OSHA safety and health standards for crystalline silica (quartz). Cement powder or freshly mixed concrete, grout or mortar may cause skin injury. Avoid contact with skin and wash exposed skin areas promptly with water. If any cement powder or mixture gets into the eyes, rinse immediately and repeatedly with water and get prompt medical attention.

KEEP AWAY FROM CHILDREN

FOR INDUSTRIAL USE ONLY

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