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Epoxy Systems’ Product #504/505

POLYPASTE

High Temperature Industrial Polyester


 

DESCRIPTION

POLYPASTE is a fast-setting industrial filler paste used for manufacturing, fabrication and repair in aircraft, aerospace and other industries having requirements for above normal temperature exposure. Fast and permanent applications are achieved by POLYPASTE. The service temperature of Filler 7 is up to 400 degrees F (205 degrees C). POLYPASTE is used in the construction industry to seal cracks for injection and for patches used on concrete, wood, steel and other suitable construction materials.

Excellent machining and finishing results are accomplished by grinding, sanding, scraping, etc. When exposed to elevated temperatures, POLYPASTE has a tendency to darken but does not gas, bubble, or cause any finish distortion. This product does not contain wax and readily bonds to itself and other substrates such as FRP/SMC, hi-temp epoxy molds, aluminum, steel, cast iron, urethane foam parts, etc. POLYPASTE is non-metallic, non-conductive, and non-sparking.

 

 

APPLICATION PROCEDURES

Surface Preparation

Prior to application, area to be repaired should be roughened and thoroughly wiped clean to ensure proper adhesion.

 

Mixing Instructions

Thoroughly blend 100 parts resin (a golf ball sized mass) with 2 parts (2” strip) hardener for 1 1/2 minutes in a clean dry container carefully scraping sides and bottom of container during the mixing process to ensure uniformity.

 

Application

POLYPASTE should be applied by “buttering” onto area to be repaired. After material has cured, the repair area can be sanded to desired surface finish.

STORAGE

POLYPASTE should be stored at a temperature less than 75 degrees F. Storage above 75degrees F will shorten the shelf life and render the product unusable. The shelf life for this product is six months.

SAFETY PRECAUTIONS

For industrial use only. Keep away from children. Refer to Material Health and Safety Data Sheet (MSDS form) pertaining to this product before using.

Avoid contact with skin or eyes. In the event of eye splash or contact, immediately flush with water for 15 minutes and contact physician. It skin contact occurs, wash with mild soap and water. Prolonged or repeated exposure may cause skin and eye irritation. It is recommended that the user wear impervious gloves and safety glasses with side shields.

 

HANDLING PROPERTIES

Test Method

Value

Mix Ratio (resin to hardener by wt or vol)

 

100R to 2H

Viscosity or Consistency @ 77F

ASTM D-2393

Thixotropic Paste

Pot Life (100 gram mass @ 77F

ASTM D-2471

4-7           minutes

Cure Schedule @77F

 

15-20       minutes

 

PHYSICAL PROPERTIES

 

 

Density (lbs/gal)

 

14.13

Specific Gravity (g/cm3)

ASTM D-1475

1.70

Shore Hardness (D)

ASTM D-792

88-90

Service Temperature (peak)

ASTM D-2240

400 Degrees F

Stock Colors

 

Lt. Grey Black, White, Orange

 

 

Epoxy Systems™ Product Company ("ESI") warrants for a period of one (1) year that its products will be free of manufacturing defects and will be in conformity with published specifications when handled, stored, mixed and applied in accordance with recommendations of ESI. If any product fails to meet this warranty, the liability of ESI will be limited to replacement of any non-conforming material if notice of such non-conformity is given to ESI within (1) one year of delivery of materials, ESI may in its discretion refund the price received by ESI in lieu of replacing the material. No customer, distributor, or representative of ESI is authorized to change or modify the published specifications of this warranty in any way. No one is authorized to make oral warranties on behalf of ESI. In order to obtain replacement or refund the customer must provide written notice containing full details of the non-conformity. ESI reserves the right to inspect the non-conforming material prior to replacement. EXCEPT FOR THE EXPRESSED WARRANTY STATED ABOVE, THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE. ESI'S OBLIGATION SHALL NOT EXTEND BEYOND THE OBLIGATIONS EXPRESSLY UNDERTAKEN ABOVE AND ESI SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO THE PURCHASER OR ANY THIRD PARTY FOR ANY LOSS, COST, EXPENSE, DAMAGE OR LIABILITY, WHETHER DIRECT OR INDIRECT, OR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. No returns on non-stocking colors, or items. No returns after 10 days.  Returns must be  unopened containers.  All returns must be authorized in advance.  Restocking charges will apply to returns. No returns on non-list priced items.  All Returns are for account credit only.  This information is presented in good faith to assist in determining whether this product is suitable for application. No warranty or representation, however, is intended or made, nor is protection from any law or patent to be inferred, and all patent rights reserved.

 

Proper mixing and installation is critical to the optimal success of all product.  See Installation Tips, Techdata, & MSDS for more details on our products.  Be sure to contact us with any questions and/or concerns that you have.

For more information please contact:

Epoxy.com
A Division of
Epoxy Systems, Inc
20774 W. Pennsylvania Ave.
Dunnellon, Florida 34431
Over 300 products,
Since 1980
Florida & Vermont
USA

Office Hours: 9AM-4PM Eastern Time (6AM-1PM Pacific Time).
Closed 12Noon-1PM Eastern Time for Lunch.

321-206-1833   Customer Service - Ordering and Order Status
                          Katey Fontaine, VP - Customer Service Director
                          sales@epoxy.com

714-657-3826  Technical Support
                         Norm Lambert, President - Technical Support Director 
                         info@epoxy.com
  
352-489-1666   Accounting and Administration
                          Debby Lambert, CEO, and CFO
                          office@epoxy.com 

352-489-1625   Fax line to all Departments
 
www.epoxy.com

24 hour Hazmat Emergency Telephone Response Service -1-800-633-8253



Copyright © 1994-2008 EPOXY.COM a division of Epoxy Systems, Inc. - Florida and Vermont.  All rights reserved.

Unless other wise agreed upon in writing, buyer is responsible for the cost of shipping.

This information is presented in good faith to assist in determining whether this product is suitable for application. No warranty or representation, however, is intended or made, nor is protection from any law or patent to be inferred, and all patent rights reserved.

Epoxy Systems™ Product Company ("ESI") warrants its products (when properly stored) for the period of time as follows: Epoxies, Product #315, Product #315BC, and Product #316 one (1) year; Polyesters, Methyl Methacrylates (normal) two (2) months and Polyurethanes Four (4) months;  Power Tools and Equipment 90 days; Vinyl Esters, High Molecular Weight  Methacrylates (HMMA) and all other resins (not specifically mentioned above) 30 days; hand tools (non-power tools) 30 days.   ESI warrants that its products will be free of manufacturing defects and will be in conformity with published specifications when handled, stored, mixed and applied in accordance with recommendations of ESI. If any product fails to meet this warranty, the liability of ESI will be limited to replacement of any non-conforming material if notice of such non-conformity is given to ESI within the warranty period for the material (as indicated above), or within 1 year of the delivery of materials (whichever is sooner). ESI may in its discretion refund the price received by ESI in lieu of replacing the material. No customer, distributor, or representative of ESI is authorized to change or modify the published specifications of this warranty in any way. No one is authorized to make oral warranties on behalf of ESI. In order to obtain replacement or refund the customer must provide written notice containing full details of the non-conformity. ESI reserves the right to inspect the non-conforming material prior to replacement. EXCEPT FOR THE EXPRESSED WARRANTY STATED ABOVE, THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE. ESI'S OBLIGATION SHALL NOT EXTEND BEYOND THE OBLIGATIONS EXPRESSLY UNDERTAKEN ABOVE AND ESI SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO THE PURCHASER OR ANY THIRD PARTY FOR ANY LOSS, COST, EXPENSE, DAMAGE OR LIABILITY, WHETHER DIRECT OR INDIRECT, OR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. All quotes and sales subject to availability.

Many of our products are made on an individual order basis.   Unless authorized in writing by Epoxy Systems, Inc. in writing before the material is made, there are no returns on items purchased from us, once the order has been processed, and the material made. In the event of authorized returns a restocking charge will be charged in the amount of 30% of the value of the material returned or $150 whichever is greater.  No returns on non-list priced items.  All Returns are for merchandise (store) credit only, no cash or credit card credits.  In the event of a return, buyer is responsible for the cost of shipping and handling in both directions.

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